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H&S Kabeltechnik

H&S Kabeltechnik

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Production

Cable assembly at H&S Kabeltechnik

Our production PeMaC in Hungary produces customised cable assemblies with the highest precision. Through close cooperation between our teams in Austria and Hungary, we optimise internal processes to ensure an efficient and high-quality production process.

Cable Assembly Production Christian Hochegger Markus Schroll

Production processes for our cable assemblies

Process Planning

In process planning, we create all the documentation required for efficient production based on customer drawings, parts lists and our own drawings. Close communication between our teams in Austria and Hungary enables us to identify potential problems at an early stage and optimise production.

During sample production, we specifically check for sources of error and also focus on possible improvements. Once completed, the samples are delivered to Austria and sent directly to the customer. Only after final approval do we start series production.

Cable cutting

With our cable cutting machines, we can cut cables precisely to our customers’ specifications. The cable is inserted, the machine cuts it according to the set parameters and, if required, insulates both ends for quick further processing or crimps the respective contacts directly onto the cable.

Every year, we process up to 10 million metres of cable with our machine pool of fully automatic, semi-automatic and various cutting machines from renowned manufacturers such as Komax. This forms the basis for high-quality cable assemblies.

Crimping

When crimping, the optimal coordination of conductor, contact and tool is crucial for standard-compliant and permanently reliable connections. Quality is ensured by measuring the pull-off force and creating micrographs in our in-house laboratory. Our equipment includes fully automatic crimping machines with tinning stations, semi-automatic crimping machines, insulation collars and crimp force monitoring, as well as fully automatic crimping machines for cables with smaller cross-sections. We process cross-sections from 0.04 mm² to 35 mm² – for maximum flexibility in all sectors such as industry, mechanical engineering and more.

Assembly

Whether push-in, screw or insulation displacement terminal technology: all options are available for the assembly of our cable assemblies. The various variants in all sizes, shapes and colours are used individually to complete your customer-specific end product.

There are no limits to your requirements, and we look forward to receiving your enquiry.

From drawing to prototyp
From drawing to pattern
Crimping Cable Assembly
Crimping
Cable Assembly
Cable assembly

Machines

From assembled single strands to complex cable harnesses, we develop and manufacture products tailored to your individual requirements. With our state-of-the-art production facilities, our own production drawings and a team with many years of experience, we are ideally placed to meet your needs.

Cable cutting machines

Fully automatic cutting systems, semi-automatic machines and other small models process over 10 million metres of various cable types every year.

Alpha 356

Fully automatic crimping machine including tinning station, wire end ferrule crimping, insulation collar and crimp force monitoring.

Gamma 255

Fully automatic crimping machines for cables with small cross-sections.

more than 300 crimping tools

We crimp the assemblies on over 300 different tools and create cross-sections. Everything is possible from 0.03mm² to 240mm².

Lumberg semi-automatic machines

Thousands of insulation displacement connectors are processed annually on our Lumberg semi-automatic machines using original tools.

Printing machines

With our printing machines, we can print cables and heat-shrink tubing individually according to your requirements.

Low-pressure injection moulding machines

Hot melt technology allows sensitive components such as circuit boards or relays to be processed using a low-pressure overmoulding process.

Schäfer fully automatic machine with robot

With the robot, cutting, crimping and inserting can be tailored to a product fully automatically.

Innovative technologies and processes

Hotmelt Moulding

The hotmelt moulding enables the use of aluminium moulds due to low pressure – ideal for circuit boards or relays.

Read more
Soldering

Soldering guarantees corrosion-resistant, conductive and durable connections – the base for reliable cable assemblies.

Read more
3D Printing

We manufacture individual prototypes with our various 3D printers.

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H&S Kabeltechnik GmbH
4761 Jagern 62
Enzenkirchen
AUSTRIA
  • +43(0) 77 62 / 43 705-0
  • +43(0) 77 62 / 43 705-50
  • office@hs-kabeltechnik.at
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